Case Study:
When we first started working with this client, a long established family business of timber merchants, the major proportion of the company’s sales related to the supply of sheet and cut material and they were finding it extremely difficult to compete with the DIY warehouses.
Two of the 3 directors were brothers and major shareholders and were approaching retirement. They were very concerned about the business having the capability to provide sufficient retirement income in the future for themselves and income for the other director, the son of one of the retiring directors.
Unsurprisingly, there was no exit strategy in place for these retiring directors. They felt it futile establishing one until they could foresee increased margins.
The company did however, have a small facility for matching and manufacturing the kind of wooden panelling and skirting sought after by restoration projects. Our analysis revealed that the staff involved with these products, had the necessary skill-set required for a manufacturing joinery facility. A market survey further indicated that their trade customers were very receptive to the idea.
With our support, the Directors made the decision to diversify and focus on the manufacture of this bespoke window frames, doors, and staircases for the construction sector, in addition to attacking the restoration market more vigorously.
The manufacturing process and the utilisation of storage capacity at the current site were mapped out. Through improved utilisation of space on their current site, it was possible to provide the necessary manufacturing facilities without the need to relocate.
Working alongside the Directors, we agreed their new manufacturing process, defined new roles and responsibilities and set up key performance indicators.
Unsurprisingly there were a number of organisational issues that emerged, relating primarily to those of communication, but these were always dealt with on the spot.
Customer service was key to maintaining the company’s success, which required improved awareness of the marketplace, and of the future needs of customers to ensure their satisfaction. This demanded some rethinking regarding logistics, resulting in them rising to the challenge and supplying their customers with a “just in time” on site distribution service.
Over a relatively short period, margins improved to such an extent, that the senior directors were able to not only confirm but implement their retirement plans.
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